Carbon Fiber
Carbon fiber production including spinning cooling, pre-oxidation furnace waste heat recovery and carbonization furnace cooling is highly temperature-sensitive, with working temperatures ranging from normal temperature up to 1500℃. Heat exchangers need ultra-precise temperature control, high temperature resistance and outstanding heat transfer efficiency to eliminate fiber defects such as uneven diameter and insufficient strength, while realizing energy saving via waste heat recovery and stable
Typical Process & Heat Exchanger Stations
Industry Overview
1. Industry Demand
Carbon fiber production including spinning cooling, pre-oxidation furnace waste heat recovery and carbonization furnace cooling is highly temperature-sensitive, with working temperatures ranging from normal temperature up to 1500℃. Heat exchangers need ultra-precise temperature control, high temperature resistance and outstanding heat transfer efficiency to eliminate fiber defects such as uneven diameter and insufficient strength, while realizing energy saving via waste heat recovery and stable continuous production.
2. Core Working Stations
Core working scenarios cover precise constant-temperature spinning cooling, flue gas waste heat recovery of pre-oxidation furnaces, ultra-high temperature stabilization for carbonization furnaces, and intensive heat transfer for extreme temperatures above 1200℃. It serves the full carbon fiber production line for stable product quality, lower energy consumption and long-cycle non-stop operation.
3. Core Equipment
Nexson GreenP&S Plate-and-Shell Heat Exchanger: Main equipment for spinning lines with precise temperature control to guarantee uniform fiber dimension and stable product performance;
Nexson GreenBox Fully Welded Plate Heat Exchanger: Specialized for carbonization furnaces, high-temperature resistant and leak-free to stabilize furnace temperature and boost fiber tensile strength;
Thermowave Thermoline Semi-Welded Heat Exchanger: For pre-oxidation furnace waste heat recovery, compatible with 200–400℃ flue gas to cut overall production energy consumption;
Nexson GreenPrinted PCHE: Auxiliary unit for extreme high-temperature sections above 1200℃, featuring ultra-high volumetric heat transfer density for intensive cooling.